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Physical Job Analysis – Case Study

This Physical Job Analysis of a Car Mechanic Case Study demonstrates  the detailed job information that is required to then assess an injured/disabled worker.

In the industry, in UK, USA, Canada etc this type of assessment is also know by a variety of titles: Job Demands Analysis, Job Site Analysis, Work Site Analysis or a Physical  Demands Analysis (PDA) . Click here, where an independent USA info site defines this type of assessment.

Remote based assessments, such as a Functional Capacity Evaluation (held in a clinic, meeting room, at the individual’s home address) of the individual’s abilities do not allow the assessor to view or assess the work role or work environment. Therefore, it is often necessary to conduct a physical Job Task Analysis at the work site location beforehand, so that the assessor has accurate information about the tasks and what physical postures are needed to do the job. The assessor can then assess the individual’s physical abilities, establish if the individual can do the job tasks (is there is a job match?), if any reasonable adjustments and a graduated return to work plan is required.

This example Physical Job Task Analysis Case Study is of a car mechanic job role.

The Need:

A man with low back pain was on long term sick leave from his job at a garage. The Referrer, a Case Manager wanted to know what the job tasks involved and if he could return to his work role.

The Objective:

The objective was to assess the work tasks prior to conducting a Functional Capacity Evaluation. Therefore a Physical Job Task Analysis of the work role was required.

The Solution:

The Occupational Therapist visited the workplace to discuss with the manager the specific job role to be assessed. This included gaining information on the physical work tasks (postures, manual handling), the work task mix and task rotation, the contracted breaks, uniform/PPE requirements, training requirements, team/individual working, environmental factors (hot, cold, dusty) etc.

Following this the assessor observed the job being performed by another worker and recorded the time spent in each posture. The movements required and equipment usage. Also the manual handling demands such as the weights lifted, carried, lowered, pushed and pulled.

Photographs & video clips were taken of the equipment in use and the postures required in order to record the data accurately. Equipment such as a tape measure to record heights etc and also a force gauge to record push/pull forces (eg of doors, trolleys etc) and weights of objects handled.

The assessment was approx 2 hours in duration.

A detailed report analysing the job demands was produced. A table layout in the report was able to clearly record the physical demands of the job in detail, and the frequency of which they were performed.

The Result:

The Job Demands Analysis report will assist when conducting the Functional Capacity Evaluation with an individual employee employed in that particular role, experiencing health issues. The data will also be beneficial for management, to assist others performing the same role within the organisation, in order to improve the work processes, review the ergonomics and postures of the various tasks. Therefore it can assist in the job design and the company strategy going forwards.

Physical Job Analysis of a Car Mechanic – Case Study

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Tine Nielsen David Higham Associates

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Our visit from Alison was an eye-opener. We thought that we knew what we were doing but every single team member learned something new. We learned how to use our equipment properly, we learned how to sit properly and we have all made adjustments to how we work since her visit. Everyone in the team has given feedback since that they are more comfortable in their daily work, and one person who has been in pain for months has changed her position and is now pain-free. Alison is friendly, easy to work with and great value for money. As manager, I thought that I would have to invest in a lot of new equipment but the reality is simply that we weren’t using what we had properly. I would definitely use Alison again and will write a workstation assessment into our on-boarding process for any new employees joining our team.

Eleanor Nickerson, Manager CRF Institute/Britains Top Employers

OTAL Ltd

An Ergonomic Assessment provided by Healthywork was well worth the money. The chair has been set up correctly, and is now more comfortable for the user and we have purchased the desktop equipment they suggested and this along with correct layout and improved positioning has really helped towards resolving the discomfort experienced.

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Thank you once again for the excellent service you have provided.  Jane was very satisfied with the assessment and I would be happy to recommend you to others needing workstation or other work-place assessments. (December 2017)

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Alison is professional at all times, she is easy to work with, adaptable and open to discussing how, through the reports she produces she can meet the changing needs of her clients.

Elaine Cook

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I found today’s assessment very helpful indeed, and am trying my best to keep my keyboard as close to me as possible – makes a big difference when I do, it’s even increased my speed and accuracy, lol.

Also, and more to the point, the pain in my back hasn’t got any worse today, and I haven’t used the wrist support, so having my arms supported (on arm rests) is clearly doing something for them already.

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Ian Probert
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Many thanks indeed for the report.  Very thorough and a lot for us to do to help our member of staff.

I really appreciate the quick turn around.  (May 2017)

Simon Hails
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